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Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
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Client:

Nihon Kohden

Type of contract:

Engineering Procurement & Construction

Year:

2017

Project Description:

In 2017, Tekzone, showcasing its prowess as one of the leading EPC contractors in Dubai, embarked on a comprehensive project for Nihon Kohden, focusing on the design, detailed engineering, procurement, construction, testing, and commissioning of a Reagent Production Facility. This multifaceted project covered the design, supply, and installation of several critical process systems, including reagent, diluant, and detergent mixing stations, a reverse osmosis system, a clean room equipped with HEPA filters, chemical storage systems, HVAC, and fire fighting capabilities. The project also involved the supply, fabrication, and installation of piping systems in Stainless Steel 316L, Stainless Steel 304, and Polypropylene, catering to the stringent requirements of the facility. Tekzone further demonstrated its expertise in automation by designing and developing a plant control system, utilizing SIMATIC HMIs for operation and process control, Siemens PLC control panels, alongside comprehensive PLC programming and configuration. The electrical scope included MCC panels, local control panels for motors/equipment, a SS304 wire mesh cable management system, power and control cabling, as well as installations for process area LED lighting, CCTV, telephone, and network systems. Instrumentation was another critical component, with Tekzone handling the design and engineering of the process area instrumentation system, including the selection, supply, installation, and configuration of instruments and control valves. Additionally, the project included the supply and installation of SS316L and Polypropylene pharma grade tanks, culminating in a rigorous phase of testing and commissioning. This project not only highlights Tekzone's capacity to deliver turnkey solutions as an EPC contractor but also their dedication to meeting the complex needs of the healthcare and pharmaceutical manufacturing sectors.

Brazil foods factory - Sadia Chicken Production Facility

Client:

BRF & AMANA

Type of contract:

Engineering, Procurement & Construction

Year:

2013-2014

Project Description:

Between 2013 and 2014, Tekzone, as one of the best EPC companies in UAE, delivered an extensive project for the BRF & AMANA Sadia Chicken Production Facility. This project encompassed the design, engineering, supply, fabrication, installation, and commissioning of 10 distinct systems, ensuring the facility's operational excellence. The scope included a steam boiler capable of handling 5000 Kg/hr, complete with necessary piping and electrical installations, and a thermal heater of 3000 Kw. Additionally, the project featured a compressed air system of two units, each 45 Kw, alongside an automatic diesel system consisting of two underground tanks, each with a capacity of 35 m3, integrated with piping and automation for seamless operation. The edible oil storage solution involved four tanks, each holding 35 m3, equipped with hygienic piping, pumps, and automation. Moreover, the facility's cleanliness and food safety standards were supported by a sanitization, detergent, and marination system, including hygienic piping. The lab gas system, covering argon, helium, and oxygen, was designed with precise instrumentation. The LPG/LNG and CO2 systems were pivotal for operational safety, including a fire extinguishing setup with sensors tailored for process equipment. This comprehensive project highlights Tekzone's capability as an EPC contractor to manage and execute complex engineering projects, reinforcing their role in enhancing industrial and manufacturing infrastructure.

Songwon Polysys Additives – Construction of Polimer additives plant.

Client:

Songwon Polysys Additives

Type of contract:

Engineering, Procurement & Construction

Year:

2014-2015

Project Description:

In 2014-2015, Tekzone, renowned as an EPC contractor, embarked on the construction of the Polymer Additives Plant for Songwon Polysys Additives. This project involved the erection of key process equipment including SILO, KHAL, and PLASMEC, highlighting Tekzone's capability in managing complex installations. The project further entailed the supply and installation of critical utility systems to support these equipments, such as the Nitrogen System, Compressed Air System, Chilled/Cooling Water System, and Dedusting System, ensuring the plant's operational efficiency and safety. Tekzone's expertise extended to the installation of diverse piping systems, including stainless steel, carbon steel, and galvanized steel, meeting the stringent requirements of the polymer additives manufacturing process. The electrical scope of the project was comprehensive, encompassing cable tray routing design, HDGI cable trays, power, control, and instrumentation cabling, along with the installation of MCC Panels, VFD Panels, Remote IO Panels, and PLC Control Panels for the KAHL, SILO, and PLASMEC systems. The project also included the testing, commissioning, and start-up of cables, and the construction of a 220-ton steel structure for material handling systems, demonstrating Tekzone's thorough approach as an EPC contractor from project inception to completion, and their pivotal role in enhancing industrial manufacturing capabilities. This is the reason we are at the top of top 10 EPC contractors in Dubai.

Safe water Chemicals LLC - 40 TPD plant upgradation Project

Client:

Safe water Chemicals LLC

Type of contract:

Engineering, Procurement & Construction

Year:

2015-2016

Project Description:

In 2015-2016, Tekzone, a distinguished EPC contractor, successfully managed the 40 TPD plant upgradation project for Safe Water Chemicals LLC. This comprehensive undertaking involved the supply and installation of a Hydrochloric Acid Storage system, featuring 400m3 capacity SS316L tanks and 150m3 capacity MS tanks with Natural Rubber lining, showcasing Tekzone's adeptness in handling complex chemical storage solutions. The project also saw the installation of a salt saturator and brine softener system, essential for the plant's operational efficiency. Tekzone's expertise extended to the integration of various piping materials, including stainless steel, carbon steel, galvanized steel, cPVC, and FRP, for acid lines and utility piping, demonstrating their versatility in dealing with diverse materials. The electrical and instrumentation scope was significant, encompassing a DC Bus Bar system, 20 kA DC breaker, rectifier, MCCs, SPDBs, and control panels for different systems, alongside the meticulous installation of cable trays, glanding, and termination of MV & LV power and control cables, and data & instrumentation cables. This project highlights Tekzone's comprehensive capabilities as an EPC contractor, from engineering and procurement to construction and commissioning, ensuring the successful upgrade of Safe Water Chemicals LLC's plant to meet growing demand and enhance operational capacity.

Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
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Client:

Safe water Chemicals LLC

Type of contract:

Engineering, Procurement & Construction

Year:

2016-2017

Project Description:

In 2016-2017, Tekzone, as an established EPC contractor, played a pivotal role in the expansion of Union Chlorine LLC's operations by executing the Phase II construction of an 85 Tons per Day Calcium Chloride Plant located in ICAD-III, Abu Dhabi. This project encompassed the supply and installation of key systems such as Natural Gas, Filter Press, Granulation System, Reactor Units, Prill Tower, and Evaporation Units, showcasing Tekzone's ability to integrate complex process equipment seamlessly. The scope of work included the installation of piping in materials ranging from Titanium, Stainless Steel, Carbon Steel, Galvanized Steel to FRP, catering to the plant's diverse operational requirements. Structural works were also a major component, involving the construction of a process area steel structural building complete with staircases, platforms, and roofing sheets, ensuring both functionality and safety. The electrical and instrumentation aspect was comprehensive, featuring LV panels, MCCs, SMDBs, and control panels for various systems, along with HDGI cable trays/conduits and supports, LV power, control, instrumentation, and communication cables. Moreover, Tekzone handled the calibration, fixing, and field configuration of process instruments, in addition to installing earthing and lightning protection systems and plant and area lighting, underscoring their expertise in delivering turnkey solutions as an EPC contractor for industrial and chemical processing facilities.

Unilever - Personal care products plant at DIC.
Unilever - Personal care products plant at DIC.
Unilever - Personal care products plant at DIC.
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Client:

Unilever

Type of contract:

Construction

Year:

2016

Project Description:

In 2016, Tekzone, a renowned EPC contractor, was entrusted with the construction of Unilever's personal care products plant at the Dubai Industrial City (DIC). This extensive project involved the supply and installation of a comprehensive process system, including filling lines, packing machines, a palletizer, tank farm installation, and a compressed air network. Tekzone showcased its expertise in handling various materials by installing stainless steel, carbon steel, and hygienic/pharma-grade piping systems, ensuring the highest standards of quality and safety. The project also included the installation of process tanks, raw material storage tanks, and access platforms, enhancing the facility's operational efficiency. The electrical and instrumentation (E&I) scope was vast, encompassing cable management through SS304 wire mesh cable trays, installation of power, control, and instrumentation cables, Profinet/optical fiber cables, and signal cables for conveyor sensors. Moreover, Tekzone managed the supply and installation of power/control panels, RIO panels, MCC panels, and server panels, covering process areas, the tank farm, and water treatment systems, complete with cabling and field calibration. This project highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions for industrial facilities, reinforcing their position in the construction and engineering sector.

Emirates Global Aluminum - Alumina Refinery Project Smp3

Client:

Emirates Global Aluminum / L&T

Type of contract:

Construction

Year:

2018

Project Description:

In 2018, Tekzone, a prominent EPC contractor, took on the significant challenge of contributing to the Emirates Global Aluminum Alumina Refinery Project SMP3, in collaboration with L&T. This ambitious construction project involved the installation of 28 kilometers of piping, including carbon steel and stainless steel pipes ranging from 2 inches to 36 inches in diameter, all undergoing chemical cleaning and hydro testing to ensure the highest standards of safety and efficiency. The scope of work encompassed the installation of piping systems for various critical processes, such as Flushing Liquor Solution, Pregnant Liquor Solution, Plant & Instrument Air, and Precipitation Slurry, demonstrating Tekzone's expertise in managing complex fluid transport systems. Additionally, the project included the fabrication and installation of structural supports, further showcasing Tekzone's capacity to provide comprehensive solutions as an EPC contractor. This project highlights Tekzone's role in the successful expansion and enhancement of industrial facilities, underpinning their reputation for excellence in the construction and engineering sector.

TENCATE GRASS - Electrical Cabling and Power Supply Connection for 3 extrusion lines and compressor unit

Client:

TENCATE GRASS

Type of contract:

Engineering Procurement & Construction

Year:

2023

Project Description:

In 2023, Tekzone, recognized as a leading EPC contractor, successfully executed an Engineering, Procurement & Construction project for TENCATE GRASS, focusing on the electrical cabling and power supply connection for three extrusion lines and a compressor unit. This comprehensive project involved the supply, fabrication, and installation of 2 kilometers of cables along with the supporting cable trays, ensuring a robust and reliable infrastructure for the facility's operations. Additionally, Tekzone's skilled team carried out precise glanding, termination, and IR testing works to guarantee the integrity and safety of the electrical connections. The project culminated with the successful power-up of the new installation, demonstrating Tekzone's expertise in seamlessly integrating complex electrical systems. This endeavor highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions that meet the specific needs of industrial clients, reinforcing their reputation for excellence in engineering and construction services.

Gulf Refining Company (Puma Energy) - Mechanical and Electrical works for Gasoil Piping , Butane injection and Rotory Mixer
Gulf Refining Company (Puma Energy) - Mechanical and Electrical works for Gasoil Piping , Butane injection and Rotory Mixer
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Client:

Gulf Refining Company

Type of contract:

EPC

Year:

2018-2019

Project Description:

In the span of 2018-2019, Tekzone, an esteemed EPC contractor, was entrusted with a critical project by the Gulf Refining Company (Puma Energy), focusing on mechanical and electrical works for gasoil piping, butane injection, and rotary mixer systems. This ambitious EPC project encompassed the supply and installation of a butane injection system, truck loading, and metering skid, demonstrating Tekzone's ability to manage complex fuel handling and distribution systems. The project scope extended to piping works for the butane injection line, gasoil piping, and LPG piping, ensuring seamless integration and operation of these vital components. Additionally, Tekzone executed comprehensive E&I works, including the installation of flow metering, truck loading metering skid, power/control cabling for tank gauging, and the butane system, alongside the implementation of a Skully system for static earthing, highlighting their expertise in electrical and instrumentation engineering. Civil and structural support installations for the piping and SCADA system were also part of Tekzone's responsibilities, ensuring the structural integrity and operational efficiency of the installation. This project underscores Tekzone's capability as an EPC contractor to deliver turnkey solutions in the energy sector, reinforcing their reputation for excellence in engineering, procurement, and construction services.

SEWA - Relocation of Kalba-Fujairah 10" CS Gas Pipeline

Client:

Sharjah Electricity Water and Gas Authority (SEWGA)

Type of contract:

Engineering Procurement & Construction

Year:

2023 (Ongoing)

Project Description:

In 2023, Tekzone, recognized as one of the leading Cross country pipeline contractors in UAE, embarked on a significant Engineering, Procurement & Construction project for the Sharjah Electricity Water and Gas Authority (SEWA), focusing on the relocation of the Kalba-Fujairah 10" CS gas pipeline, a key component of the regional cross country pipeline infrastructure. This project involves comprehensive coordination to secure NOCs from all relevant authorities, alongside extensive groundworks including excavation, dewatering, shoring, and backfilling. The scope of work also encompasses the supply, fabrication, and installation of 4 KM of 10” 3LPE coated carbon steel pipeline, ensuring durability and compliance with environmental standards. A critical aspect of the project is the use of golden welding joints for seamless integration with the existing pipeline system. This endeavor highlights Tekzone's expertise in managing and executing complex cross country pipeline projects, ensuring efficient gas distribution and infrastructure resilience.

China Railway Construction Corporation- National Projects and Construction (CRCC-NPC) - Emarat 14” Gas Line Diversion Project for Etihad Rail

Client:

CRCC-NPC (Emarat)

Type of contract:

Engineering Procurement & Construction

Year:

2022

Project Description:

In 2022, Tekzone undertook an Engineering, Procurement & Construction project for CRCC-NPC (Emarat), aimed at the Emarat 14” Gas Line Diversion Project for Etihad Rail, a critical initiative within the broader scope of cross country pipeline development. This comprehensive project required meticulous coordination to obtain NOCs from all necessary authorities, alongside executing detailed excavation, shoring, and backfilling operations. The core of the project involved the supply, fabrication, and installation of 1 KM of 14” 3LPE coated carbon steel pipeline, designed to meet the stringent requirements for durability and safety in gas transportation. Integral to the project's success was the application of golden welding joints to ensure a flawless integration with the existing pipeline infrastructure. This endeavor showcases Tekzone's proficiency in navigating the complexities of cross country pipeline projects, reinforcing the infrastructure needed for the nation's energy and transportation sectors.

Fujairah F3 Power Plant / Dolphin Energy - Fabrication and Installation of 20” size Natural Gas piping with MOV and ROV for the Fujairah F3 Power plant.

Client:

Dolphin Energy

Type of contract:

Engineering Procurement & Construction

Year:

2021

Project Description:

In 2021, Tekzone successfully completed an Engineering, Procurement & Construction contract for Dolphin Energy, focusing on the strategic enhancement of the Fujairah F3 Power Plant's infrastructure with the Fabrication and Installation of a 20” size Natural Gas piping system. This project, integral to the expansion of cross country pipeline networks, involved the supply, fabrication, and installation of 1 KM of 20” 3LPE coated carbon steel pipeline, specifically designed for the efficient and safe transport of natural gas. A key feature of this undertaking was the use of golden welding joints to ensure a seamless and secure connection with the existing pipeline system. The project was brought to completion with rigorous testing and commissioning works, underscoring Tekzone's expertise in executing critical infrastructure projects that bolster the reliability and capacity of cross country pipelines.

Tristar Engineering & Construction, LLC / TRANSCO - Utility Piping Works for Bridges #1 & #2 Between Umm Lafina Island and Al Reem Island.

Client:

Tristar Engineering & Construction, LLC / TRANSCO

Type of contract:

Engineering & Construction

Year:

2021

Project Description:

In 2021, Tekzone demonstrated its engineering and construction expertise on a project for Tristar Engineering & Construction, LLC / TRANSCO, focusing on utility piping works that enhance the cross country pipeline infrastructure between Umm Lafina Island and Al Reem Island. This project entailed the fabrication and installation of a 2KM, 48” diameter FBE coated carbon steel pipeline across Bridges #1 and #2, employing specially designed roller type pipe supports to facilitate the installation. Tekzone's innovative approach included a custom-designed rail and trolley pipe pushing arrangement for installation between girders, ensuring efficiency and precision. Additionally, the project encompassed the internal and external epoxy coating of pipelines, including field joints, and the fabrication and installation of 2 units of 36” (2KM) and 1 unit of 12” (1KM) GRP pipelines, further augmenting the project's scope. Comprehensive quality control measures, such as 100% radiography and hydro testing, were implemented for the complete pipeline system, highlighting Tekzone's commitment to delivering high-quality infrastructure projects critical to the development of cross country pipelines.

ENOC Processing Company LLC (EPCL) - Mechanical piping works at area ESR – 00619, ESR- 00616 and ESR-00613

Client:

Emirates Petroleum Products Company ( EPPCO)

Type of contract:

Engineering Procurement & Construction

Year:

2020

Project Description:

In 2020, Tekzone undertook an Engineering, Procurement & Construction project for Emirates Petroleum Products Company (EPPCO), focusing on enhancing the safety and efficiency of process plant operations through the design, supply, and installation of a Fusion Bonded Epoxy (FBE) coated 14” firewater main ring pipe around EPPCO terminal 1. The project encompassed the supply, fabrication, and installation of 1 KM of 14” internal FBE coated carbon steel pipeline, specifically engineered for fire water networks, ensuring robust protection against fire hazards within the process plant environment. Additionally, the scope included the fabrication and installation of civil foundations and structural supports for the pipeline, laying the groundwork for a secure and reliable firewater system. The project was successfully completed with comprehensive testing and commissioning works, securing approval from authorities and highlighting Tekzone's expertise in delivering specialized process plant piping solutions that meet stringent safety and operational standards.

ENOC Processing Company LLC (EPCL)

Client:

ENOC Processing Company LLC (EPCL)

Type of contract:

Construction

Year:

2019

Project Description:

In 2019, Tekzone was contracted by ENOC Processing Company LLC (EPCL) for a construction project focused on process plant piping, specifically within areas ESR-00619, ESR-00616, and ESR-00613 of the EPCL Refinery. The project involved the installation of client-supplied carbon steel pipelines of varying sizes, ranging from 2” to 20”, demonstrating Tekzone's adaptability and precision in handling diverse specifications. Furthermore, the scope of work included the fabrication and installation of civil foundations and structural supports essential for the stability and durability of the pipeline infrastructure. The project culminated in thorough testing and commissioning works, ensuring that the newly installed process plant piping systems met all operational and safety standards. This initiative highlighted Tekzone's expertise in executing complex piping projects within the process industry, reinforcing their reputation as a reliable partner in refinery infrastructure development.

Emarat - Supply and Installation of New 10-Inch Pipeline at Sajaa For Connecting Emarat Network to 48-Inch Pipeline

Client:

Emarat

Type of contract:

Engineering Procurement & Construction

Year:

2020

Project Description:

In 2020, Tekzone was commissioned by Emarat for an Engineering, Procurement & Construction project aimed at bolstering the process plant piping infrastructure. This project entailed the strategic supply, fabrication, and installation of a new 1 KM, 10-inch diameter pipeline, coated with 3LPE on carbon steel, designed specifically for natural gas transportation. The initiative began with comprehensive excavation and backfilling works to prepare the site, ensuring a seamless integration of the new pipeline into Emarat's network, facilitating a connection to the larger 48-inch pipeline. The project also included rigorous testing and commissioning processes, confirming the operational integrity and safety of the pipeline. This endeavor underscores Tekzone's expertise in enhancing process plant piping systems, demonstrating their capacity to execute critical infrastructure projects that optimize gas distribution and network efficiency.

Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
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Client:

Nihon Kohden

Type of contract:

Engineering Procurement & Construction

Year:

2017

Project Description:

In 2017, Tekzone, showcasing its prowess as one of the leading EPC contractors in Dubai, embarked on a comprehensive project for Nihon Kohden, focusing on the design, detailed engineering, procurement, construction, testing, and commissioning of a Reagent Production Facility. This multifaceted project covered the design, supply, and installation of several critical process systems, including reagent, diluant, and detergent mixing stations, a reverse osmosis system, a clean room equipped with HEPA filters, chemical storage systems, HVAC, and fire fighting capabilities. The project also involved the supply, fabrication, and installation of piping systems in Stainless Steel 316L, Stainless Steel 304, and Polypropylene, catering to the stringent requirements of the facility. Tekzone further demonstrated its expertise in automation by designing and developing a plant control system, utilizing SIMATIC HMIs for operation and process control, Siemens PLC control panels, alongside comprehensive PLC programming and configuration. The electrical scope included MCC panels, local control panels for motors/equipment, a SS304 wire mesh cable management system, power and control cabling, as well as installations for process area LED lighting, CCTV, telephone, and network systems. Instrumentation was another critical component, with Tekzone handling the design and engineering of the process area instrumentation system, including the selection, supply, installation, and configuration of instruments and control valves. Additionally, the project included the supply and installation of SS316L and Polypropylene pharma grade tanks, culminating in a rigorous phase of testing and commissioning. This project not only highlights Tekzone's capacity to deliver turnkey solutions as an EPC contractor but also their dedication to meeting the complex needs of the healthcare and pharmaceutical manufacturing sectors.

Brazil foods factory - Sadia Chicken Production Facility

Client:

BRF & AMANA

Type of contract:

Engineering, Procurement & Construction

Year:

2013-2014

Project Description:

Between 2013 and 2014, Tekzone, as one of the best EPC companies in UAE, delivered an extensive project for the BRF & AMANA Sadia Chicken Production Facility. This project encompassed the design, engineering, supply, fabrication, installation, and commissioning of 10 distinct systems, ensuring the facility's operational excellence. The scope included a steam boiler capable of handling 5000 Kg/hr, complete with necessary piping and electrical installations, and a thermal heater of 3000 Kw. Additionally, the project featured a compressed air system of two units, each 45 Kw, alongside an automatic diesel system consisting of two underground tanks, each with a capacity of 35 m3, integrated with piping and automation for seamless operation. The edible oil storage solution involved four tanks, each holding 35 m3, equipped with hygienic piping, pumps, and automation. Moreover, the facility's cleanliness and food safety standards were supported by a sanitization, detergent, and marination system, including hygienic piping. The lab gas system, covering argon, helium, and oxygen, was designed with precise instrumentation. The LPG/LNG and CO2 systems were pivotal for operational safety, including a fire extinguishing setup with sensors tailored for process equipment. This comprehensive project highlights Tekzone's capability as an EPC contractor to manage and execute complex engineering projects, reinforcing their role in enhancing industrial and manufacturing infrastructure.

Songwon Polysys Additives – Construction of Polimer additives plant.

Client:

Songwon Polysys Additives

Type of contract:

Engineering, Procurement & Construction

Year:

2014-2015

Project Description:

In 2014-2015, Tekzone, renowned as an EPC contractor, embarked on the construction of the Polymer Additives Plant for Songwon Polysys Additives. This project involved the erection of key process equipment including SILO, KHAL, and PLASMEC, highlighting Tekzone's capability in managing complex installations. The project further entailed the supply and installation of critical utility systems to support these equipments, such as the Nitrogen System, Compressed Air System, Chilled/Cooling Water System, and Dedusting System, ensuring the plant's operational efficiency and safety. Tekzone's expertise extended to the installation of diverse piping systems, including stainless steel, carbon steel, and galvanized steel, meeting the stringent requirements of the polymer additives manufacturing process. The electrical scope of the project was comprehensive, encompassing cable tray routing design, HDGI cable trays, power, control, and instrumentation cabling, along with the installation of MCC Panels, VFD Panels, Remote IO Panels, and PLC Control Panels for the KAHL, SILO, and PLASMEC systems. The project also included the testing, commissioning, and start-up of cables, and the construction of a 220-ton steel structure for material handling systems, demonstrating Tekzone's thorough approach as an EPC contractor from project inception to completion, and their pivotal role in enhancing industrial manufacturing capabilities. This is the reason we are at the top of top 10 EPC contractors in Dubai.

Safe water Chemicals LLC - 40 TPD plant upgradation Project

Client:

Safe water Chemicals LLC

Type of contract:

Engineering, Procurement & Construction

Year:

2015-2016

Project Description:

In 2015-2016, Tekzone, a distinguished EPC contractor, successfully managed the 40 TPD plant upgradation project for Safe Water Chemicals LLC. This comprehensive undertaking involved the supply and installation of a Hydrochloric Acid Storage system, featuring 400m3 capacity SS316L tanks and 150m3 capacity MS tanks with Natural Rubber lining, showcasing Tekzone's adeptness in handling complex chemical storage solutions. The project also saw the installation of a salt saturator and brine softener system, essential for the plant's operational efficiency. Tekzone's expertise extended to the integration of various piping materials, including stainless steel, carbon steel, galvanized steel, cPVC, and FRP, for acid lines and utility piping, demonstrating their versatility in dealing with diverse materials. The electrical and instrumentation scope was significant, encompassing a DC Bus Bar system, 20 kA DC breaker, rectifier, MCCs, SPDBs, and control panels for different systems, alongside the meticulous installation of cable trays, glanding, and termination of MV & LV power and control cables, and data & instrumentation cables. This project highlights Tekzone's comprehensive capabilities as an EPC contractor, from engineering and procurement to construction and commissioning, ensuring the successful upgrade of Safe Water Chemicals LLC's plant to meet growing demand and enhance operational capacity.

Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
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Client:

Safe water Chemicals LLC

Type of contract:

Engineering, Procurement & Construction

Year:

2016-2017

Project Description:

In 2016-2017, Tekzone, as an established EPC contractor, played a pivotal role in the expansion of Union Chlorine LLC's operations by executing the Phase II construction of an 85 Tons per Day Calcium Chloride Plant located in ICAD-III, Abu Dhabi. This project encompassed the supply and installation of key systems such as Natural Gas, Filter Press, Granulation System, Reactor Units, Prill Tower, and Evaporation Units, showcasing Tekzone's ability to integrate complex process equipment seamlessly. The scope of work included the installation of piping in materials ranging from Titanium, Stainless Steel, Carbon Steel, Galvanized Steel to FRP, catering to the plant's diverse operational requirements. Structural works were also a major component, involving the construction of a process area steel structural building complete with staircases, platforms, and roofing sheets, ensuring both functionality and safety. The electrical and instrumentation aspect was comprehensive, featuring LV panels, MCCs, SMDBs, and control panels for various systems, along with HDGI cable trays/conduits and supports, LV power, control, instrumentation, and communication cables. Moreover, Tekzone handled the calibration, fixing, and field configuration of process instruments, in addition to installing earthing and lightning protection systems and plant and area lighting, underscoring their expertise in delivering turnkey solutions as an EPC contractor for industrial and chemical processing facilities.

Unilever - Personal care products plant at DIC.
Unilever - Personal care products plant at DIC.
Unilever - Personal care products plant at DIC.
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Client:

Unilever

Type of contract:

Construction

Year:

2016

Project Description:

In 2016, Tekzone, a renowned EPC contractor, was entrusted with the construction of Unilever's personal care products plant at the Dubai Industrial City (DIC). This extensive project involved the supply and installation of a comprehensive process system, including filling lines, packing machines, a palletizer, tank farm installation, and a compressed air network. Tekzone showcased its expertise in handling various materials by installing stainless steel, carbon steel, and hygienic/pharma-grade piping systems, ensuring the highest standards of quality and safety. The project also included the installation of process tanks, raw material storage tanks, and access platforms, enhancing the facility's operational efficiency. The electrical and instrumentation (E&I) scope was vast, encompassing cable management through SS304 wire mesh cable trays, installation of power, control, and instrumentation cables, Profinet/optical fiber cables, and signal cables for conveyor sensors. Moreover, Tekzone managed the supply and installation of power/control panels, RIO panels, MCC panels, and server panels, covering process areas, the tank farm, and water treatment systems, complete with cabling and field calibration. This project highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions for industrial facilities, reinforcing their position in the construction and engineering sector.

Emirates Global Aluminum - Alumina Refinery Project Smp3

Client:

Emirates Global Aluminum / L&T

Type of contract:

Construction

Year:

2018

Project Description:

In 2018, Tekzone, a prominent EPC contractor, took on the significant challenge of contributing to the Emirates Global Aluminum Alumina Refinery Project SMP3, in collaboration with L&T. This ambitious construction project involved the installation of 28 kilometers of piping, including carbon steel and stainless steel pipes ranging from 2 inches to 36 inches in diameter, all undergoing chemical cleaning and hydro testing to ensure the highest standards of safety and efficiency. The scope of work encompassed the installation of piping systems for various critical processes, such as Flushing Liquor Solution, Pregnant Liquor Solution, Plant & Instrument Air, and Precipitation Slurry, demonstrating Tekzone's expertise in managing complex fluid transport systems. Additionally, the project included the fabrication and installation of structural supports, further showcasing Tekzone's capacity to provide comprehensive solutions as an EPC contractor. This project highlights Tekzone's role in the successful expansion and enhancement of industrial facilities, underpinning their reputation for excellence in the construction and engineering sector.

TENCATE GRASS - Electrical Cabling and Power Supply Connection for 3 extrusion lines and compressor unit

Client:

TENCATE GRASS

Type of contract:

Engineering Procurement & Construction

Year:

2023

Project Description:

In 2023, Tekzone, recognized as a leading EPC contractor, successfully executed an Engineering, Procurement & Construction project for TENCATE GRASS, focusing on the electrical cabling and power supply connection for three extrusion lines and a compressor unit. This comprehensive project involved the supply, fabrication, and installation of 2 kilometers of cables along with the supporting cable trays, ensuring a robust and reliable infrastructure for the facility's operations. Additionally, Tekzone's skilled team carried out precise glanding, termination, and IR testing works to guarantee the integrity and safety of the electrical connections. The project culminated with the successful power-up of the new installation, demonstrating Tekzone's expertise in seamlessly integrating complex electrical systems. This endeavor highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions that meet the specific needs of industrial clients, reinforcing their reputation for excellence in engineering and construction services.

Gulf Refining Company (Puma Energy) - Mechanical and Electrical works for Gasoil Piping , Butane injection and Rotory Mixer
Gulf Refining Company (Puma Energy) - Mechanical and Electrical works for Gasoil Piping , Butane injection and Rotory Mixer
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Client:

Gulf Refining Company

Type of contract:

EPC

Year:

2018-2019

Project Description:

In the span of 2018-2019, Tekzone, an esteemed EPC contractor, was entrusted with a critical project by the Gulf Refining Company (Puma Energy), focusing on mechanical and electrical works for gasoil piping, butane injection, and rotary mixer systems. This ambitious EPC project encompassed the supply and installation of a butane injection system, truck loading, and metering skid, demonstrating Tekzone's ability to manage complex fuel handling and distribution systems. The project scope extended to piping works for the butane injection line, gasoil piping, and LPG piping, ensuring seamless integration and operation of these vital components. Additionally, Tekzone executed comprehensive E&I works, including the installation of flow metering, truck loading metering skid, power/control cabling for tank gauging, and the butane system, alongside the implementation of a Skully system for static earthing, highlighting their expertise in electrical and instrumentation engineering. Civil and structural support installations for the piping and SCADA system were also part of Tekzone's responsibilities, ensuring the structural integrity and operational efficiency of the installation. This project underscores Tekzone's capability as an EPC contractor to deliver turnkey solutions in the energy sector, reinforcing their reputation for excellence in engineering, procurement, and construction services.

ADNOC - Facilitating Fueling Process at 7 Military Location Across UAE including the supply and installation of fuel dispensers, modular skid type service stations and revamping of existing service stations

Client:

ADNOC

Type of contract:

Procurement & Construction

Year:

2020

Project Description:

In 2020, Tekzone played a pivotal role as one of the best fuel dispenser installation companies in enhancing fuel distribution infrastructure for ADNOC by facilitating the fueling process at seven military locations across the UAE. This project involved comprehensive excavation and backfilling works, alongside the supply and installation of cutting-edge fuel dispensers, showcasing Tekzone's commitment to upgrading fuel service capabilities. Integral to the project were fuel piping works, which utilized jacketed piping for enhanced safety and efficiency, and the supply and installation of robust fuel storage tanks to ensure ample fuel availability. Additionally, Tekzone executed sophisticated electrical and instrumentation works tailored to the specific needs of the fueling stations, further underscoring their expertise. The project concluded with thorough testing and commissioning works, affirming the operational excellence of the newly installed or revamped fuel dispensers and modular skid type service stations. This initiative highlights Tekzone's proficiency in delivering specialized solutions in the realm of fuel dispensing technology and infrastructure, reinforcing their status as a key player in the procurement and construction sector.

ADNOC - Major Maintenance of Adnoc Drilling Habshan Camp Filling Station

Client:

ADNOC

Type of contract:

Procurement & Construction

Year:

2016

Project Description:

In 2016, Tekzone undertook a significant Procurement & Construction project for ADNOC, focusing on the major maintenance of the Adnoc Drilling Habshan Camp Filling Station. This project was pivotal in enhancing the station's functionality and efficiency, involving meticulous excavation and backfilling works to lay the groundwork for the upgrades. A key component of this renovation was the supply and installation of advanced fuel dispensers, designed to streamline the fueling process and improve service delivery. Additionally, the project included the implementation of fuel piping works, utilizing jacketed piping for optimal safety and durability, and the supply and installation of high-capacity fuel storage tanks to ensure a reliable fuel supply. The electrical and instrumentation works were tailored to support the seamless operation of the fueling infrastructure, culminating in a comprehensive testing and commissioning phase to guarantee the highest standards of performance and safety. This endeavor by Tekzone highlights their expertise in the procurement and construction sector, specifically in upgrading fuel dispensing systems to meet the evolving needs of their clients.

Tetrapak – OMPC Mega Plant project (Oman)

Client:

Oman Milk Production Company (OMPC)

Type of contract:

Construction

Year:

2016

Project Description:

Food Grade Stainless steel SMS standard piping installation for below systems.

In 2016, Tekzone embarked on a construction project for the Oman Milk Production Company (OMPC) Mega Plant, in collaboration with TetraPak, focusing on the installation of hygienic piping systems. This project involved the meticulous installation of food-grade stainless steel piping, conforming to the stringent SMS standards, across various critical systems within the plant. These systems included a Homogenizer, CIP (Clean-in-Place) lines, Juice Filling stations, Aseptic Lines, and Powder Handling facilities, each integral to the plant's operations. The use of high-quality materials and adherence to hygienic standards were paramount, ensuring the piping systems facilitated safe and efficient processing and handling of dairy and juice products. This initiative underscored Tekzone's expertise in providing hygienic piping solutions that meet the high cleanliness and safety requirements essential in the food and beverage industry, reinforcing their role as a key player in constructing and upgrading food production facilities.

Al Ain Farm - SS Piping Works

Client:

Al Ain Farms