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Services
ENGINEERING, PROCUREMENT & CONSTRUCTION
AN END TO END SOLUTION PROVIDER
- Collection of client feed data
- Perform Detailed Engineering
- Issuance of Construction Drawings
- Authority Approval
- Selection of System from Qualified Vendors
- Tanks - Piping - Utilities
- Electrical, Instrumentation, Automation
- Civil & Structure
- Process Equipment Installation
- Testing & Commissioning
Nihon Kohden - Design, Detailed Engineering, Procurement, Construction, Testing & commissioning of Reagent Production Facility – Civil, Electrical, Instrumentation, Automation & Mechanical.
Client:
Nihon Kohden
Type of contract:
Engineering Procurement & Construction
Year:
2017
Project Description:
In 2017, Tekzone, showcasing its prowess as one of the leading EPC contractors, embarked on a comprehensive project for Nihon Kohden, focusing on the design, detailed engineering, procurement, construction, testing, and commissioning of a Reagent Production Facility. This multifaceted project covered the design, supply, and installation of several critical process systems, including reagent, diluant, and detergent mixing stations, a reverse osmosis system, a clean room equipped with HEPA filters, chemical storage systems, HVAC, and fire fighting capabilities. The project also involved the supply, fabrication, and installation of piping systems in Stainless Steel 316L, Stainless Steel 304, and Polypropylene, catering to the stringent requirements of the facility. Tekzone further demonstrated its expertise in automation by designing and developing a plant control system, utilizing SIMATIC HMIs for operation and process control, Siemens PLC control panels, alongside comprehensive PLC programming and configuration. The electrical scope included MCC panels, local control panels for motors/equipment, a SS304 wire mesh cable management system, power and control cabling, as well as installations for process area LED lighting, CCTV, telephone, and network systems. Instrumentation was another critical component, with Tekzone handling the design and engineering of the process area instrumentation system, including the selection, supply, installation, and configuration of instruments and control valves. Additionally, the project included the supply and installation of SS316L and Polypropylene pharma grade tanks, culminating in a rigorous phase of testing and commissioning. This project not only highlights Tekzone's capacity to deliver turnkey solutions as an EPC contractor but also their dedication to meeting the complex needs of the healthcare and pharmaceutical manufacturing sectors.
Brazil foods factory - Sadia Chicken Production Facility
Client:
BRF & AMANA
Type of contract:
Engineering, Procurement & Construction
Year:
2013-2014
Project Description:
Between 2013 and 2014, Tekzone, as an esteemed EPC contractor, delivered an extensive project for the BRF & AMANA Sadia Chicken Production Facility. This project encompassed the design, engineering, supply, fabrication, installation, and commissioning of 10 distinct systems, ensuring the facility's operational excellence. The scope included a steam boiler capable of handling 5000 Kg/hr, complete with necessary piping and electrical installations, and a thermal heater of 3000 Kw. Additionally, the project featured a compressed air system of two units, each 45 Kw, alongside an automatic diesel system consisting of two underground tanks, each with a capacity of 35 m3, integrated with piping and automation for seamless operation. The edible oil storage solution involved four tanks, each holding 35 m3, equipped with hygienic piping, pumps, and automation. Moreover, the facility's cleanliness and food safety standards were supported by a sanitization, detergent, and marination system, including hygienic piping. The lab gas system, covering argon, helium, and oxygen, was designed with precise instrumentation. The LPG/LNG and CO2 systems were pivotal for operational safety, including a fire extinguishing setup with sensors tailored for process equipment. This comprehensive project highlights Tekzone's capability as an EPC contractor to manage and execute complex engineering projects, reinforcing their role in enhancing industrial and manufacturing infrastructure.
Songwon Polysys Additives – Construction of Polimer additives plant.
Client:
Songwon Polysys Additives
Type of contract:
Engineering, Procurement & Construction
Year:
2014-2015
Project Description:
In 2014-2015, Tekzone, renowned as an EPC contractor, embarked on the construction of the Polymer Additives Plant for Songwon Polysys Additives. This project involved the erection of key process equipment including SILO, KHAL, and PLASMEC, highlighting Tekzone's capability in managing complex installations. The project further entailed the supply and installation of critical utility systems to support these equipments, such as the Nitrogen System, Compressed Air System, Chilled/Cooling Water System, and Dedusting System, ensuring the plant's operational efficiency and safety. Tekzone's expertise extended to the installation of diverse piping systems, including stainless steel, carbon steel, and galvanized steel, meeting the stringent requirements of the polymer additives manufacturing process. The electrical scope of the project was comprehensive, encompassing cable tray routing design, HDGI cable trays, power, control, and instrumentation cabling, along with the installation of MCC Panels, VFD Panels, Remote IO Panels, and PLC Control Panels for the KAHL, SILO, and PLASMEC systems. The project also included the testing, commissioning, and start-up of cables, and the construction of a 220-ton steel structure for material handling systems, demonstrating Tekzone's thorough approach as an EPC contractor from project inception to completion, and their pivotal role in enhancing industrial manufacturing capabilities.
Safe water Chemicals LLC - 40 TPD plant upgradation Project
Client:
Safe water Chemicals LLC
Type of contract:
Engineering, Procurement & Construction
Year:
2015-2016
Project Description:
In 2015-2016, Tekzone, a distinguished EPC contractor, successfully managed the 40 TPD plant upgradation project for Safe Water Chemicals LLC. This comprehensive undertaking involved the supply and installation of a Hydrochloric Acid Storage system, featuring 400m3 capacity SS316L tanks and 150m3 capacity MS tanks with Natural Rubber lining, showcasing Tekzone's adeptness in handling complex chemical storage solutions. The project also saw the installation of a salt saturator and brine softener system, essential for the plant's operational efficiency. Tekzone's expertise extended to the integration of various piping materials, including stainless steel, carbon steel, galvanized steel, cPVC, and FRP, for acid lines and utility piping, demonstrating their versatility in dealing with diverse materials. The electrical and instrumentation scope was significant, encompassing a DC Bus Bar system, 20 kA DC breaker, rectifier, MCCs, SPDBs, and control panels for different systems, alongside the meticulous installation of cable trays, glanding, and termination of MV & LV power and control cables, and data & instrumentation cables. This project highlights Tekzone's comprehensive capabilities as an EPC contractor, from engineering and procurement to construction and commissioning, ensuring the successful upgrade of Safe Water Chemicals LLC's plant to meet growing demand and enhance operational capacity.
Union Chlorine LLC - 85 Tons per Day Calcium Chloride Plant. Phase II, ICAD -III, Abu Dhabi.
Client:
Safe water Chemicals LLC
Type of contract:
Engineering, Procurement & Construction
Year:
2016-2017
Project Description:
In 2016-2017, Tekzone, as an established EPC contractor, played a pivotal role in the expansion of Union Chlorine LLC's operations by executing the Phase II construction of an 85 Tons per Day Calcium Chloride Plant located in ICAD-III, Abu Dhabi. This project encompassed the supply and installation of key systems such as Natural Gas, Filter Press, Granulation System, Reactor Units, Prill Tower, and Evaporation Units, showcasing Tekzone's ability to integrate complex process equipment seamlessly. The scope of work included the installation of piping in materials ranging from Titanium, Stainless Steel, Carbon Steel, Galvanized Steel to FRP, catering to the plant's diverse operational requirements. Structural works were also a major component, involving the construction of a process area steel structural building complete with staircases, platforms, and roofing sheets, ensuring both functionality and safety. The electrical and instrumentation aspect was comprehensive, featuring LV panels, MCCs, SMDBs, and control panels for various systems, along with HDGI cable trays/conduits and supports, LV power, control, instrumentation, and communication cables. Moreover, Tekzone handled the calibration, fixing, and field configuration of process instruments, in addition to installing earthing and lightning protection systems and plant and area lighting, underscoring their expertise in delivering turnkey solutions as an EPC contractor for industrial and chemical processing facilities.
Unilever - Personal care products plant at DIC.
Client:
Unilever
Type of contract:
Construction
Year:
2016
Project Description:
In 2016, Tekzone, a renowned EPC contractor, was entrusted with the construction of Unilever's personal care products plant at the Dubai Industrial City (DIC). This extensive project involved the supply and installation of a comprehensive process system, including filling lines, packing machines, a palletizer, tank farm installation, and a compressed air network. Tekzone showcased its expertise in handling various materials by installing stainless steel, carbon steel, and hygienic/pharma-grade piping systems, ensuring the highest standards of quality and safety. The project also included the installation of process tanks, raw material storage tanks, and access platforms, enhancing the facility's operational efficiency. The electrical and instrumentation (E&I) scope was vast, encompassing cable management through SS304 wire mesh cable trays, installation of power, control, and instrumentation cables, Profinet/optical fiber cables, and signal cables for conveyor sensors. Moreover, Tekzone managed the supply and installation of power/control panels, RIO panels, MCC panels, and server panels, covering process areas, the tank farm, and water treatment systems, complete with cabling and field calibration. This project highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions for industrial facilities, reinforcing their position in the construction and engineering sector.
Emirates Global Aluminum - Alumina Refinery Project Smp3
Client:
Emirates Global Aluminum / L&T
Type of contract:
Construction
Year:
2018
Project Description:
In 2018, Tekzone, a prominent EPC contractor, took on the significant challenge of contributing to the Emirates Global Aluminum Alumina Refinery Project SMP3, in collaboration with L&T. This ambitious construction project involved the installation of 28 kilometers of piping, including carbon steel and stainless steel pipes ranging from 2 inches to 36 inches in diameter, all undergoing chemical cleaning and hydro testing to ensure the highest standards of safety and efficiency. The scope of work encompassed the installation of piping systems for various critical processes, such as Flushing Liquor Solution, Pregnant Liquor Solution, Plant & Instrument Air, and Precipitation Slurry, demonstrating Tekzone's expertise in managing complex fluid transport systems. Additionally, the project included the fabrication and installation of structural supports, further showcasing Tekzone's capacity to provide comprehensive solutions as an EPC contractor. This project highlights Tekzone's role in the successful expansion and enhancement of industrial facilities, underpinning their reputation for excellence in the construction and engineering sector.
TENCATE GRASS - Electrical Cabling and Power Supply Connection for 3 extrusion lines and compressor unit
Client:
TENCATE GRASS
Type of contract:
Engineering Procurement & Construction
Year:
2023
Project Description:
In 2023, Tekzone, recognized as a leading EPC contractor, successfully executed an Engineering, Procurement & Construction project for TENCATE GRASS, focusing on the electrical cabling and power supply connection for three extrusion lines and a compressor unit. This comprehensive project involved the supply, fabrication, and installation of 2 kilometers of cables along with the supporting cable trays, ensuring a robust and reliable infrastructure for the facility's operations. Additionally, Tekzone's skilled team carried out precise glanding, termination, and IR testing works to guarantee the integrity and safety of the electrical connections. The project culminated with the successful power-up of the new installation, demonstrating Tekzone's expertise in seamlessly integrating complex electrical systems. This endeavor highlights Tekzone's capability as an EPC contractor to deliver turnkey solutions that meet the specific needs of industrial clients, reinforcing their reputation for excellence in engineering and construction services.
Gulf Refining Company (Puma Energy) - Mechanical and Electrical works for Gasoil Piping , Butane injection and Rotory Mixer
Client:
Gulf Refining Company
Type of contract:
EPC
Year:
2018-2019
Project Description:
In the span of 2018-2019, Tekzone, an esteemed EPC contractor, was entrusted with a critical project by the Gulf Refining Company (Puma Energy), focusing on mechanical and electrical works for gasoil piping, butane injection, and rotary mixer systems. This ambitious EPC project encompassed the supply and installation of a butane injection system, truck loading, and metering skid, demonstrating Tekzone's ability to manage complex fuel handling and distribution systems. The project scope extended to piping works for the butane injection line, gasoil piping, and LPG piping, ensuring seamless integration and operation of these vital components. Additionally, Tekzone executed comprehensive E&I works, including the installation of flow metering, truck loading metering skid, power/control cabling for tank gauging, and the butane system, alongside the implementation of a Skully system for static earthing, highlighting their expertise in electrical and instrumentation engineering. Civil and structural support installations for the piping and SCADA system were also part of Tekzone's responsibilities, ensuring the structural integrity and operational efficiency of the installation. This project underscores Tekzone's capability as an EPC contractor to deliver turnkey solutions in the energy sector, reinforcing their reputation for excellence in engineering, procurement, and construction services.
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