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SHUTDOWN WORKS

SHUTDOWN WORKS

Services

SHUTDOWN PROJECTS

Client:

Emirates General Petroleum Corp. (EMARAT)

Type of contract:

Engineering, Procurement & Construction

Year:

2023

Project Description:

In 2023, Tekzone took on a critical Engineering, Procurement & Construction project for Emirates General Petroleum Corp. (EMARAT), focusing on the replacement of an underground section of a 48-inch natural gas pipeline, a task that necessitated a meticulously planned plant shutdown. The project commenced with obtaining necessary NOCs for the shutdown, followed by an engineering survey and comprehensive documentation. Tekzone arranged for dewatering services for deep excavation works down to 8 meters, including the preparation of water lagoons for water management. The process involved the cold cut and removal of the existing 48” and 20” pipeline sections, supply and preparation of new pipe sections with cold bending and visco-elastic wrapping, and the use of five heavy-duty cranes for installation. A key aspect was the arrangement of a demagnetization system to eliminate magnetic properties from the pipes, ensuring the seamless fabrication and installation of the 48” pipeline section within the tight timeframe of a five-day shutdown. The project also included nitrogen purging of a 14-kilometer piping section, culminating in extensive testing and commissioning. This operation highlighted Tekzone's prowess as a plant shutdown contractor, demonstrating their expertise in managing complex industrial shutdowns with precision and efficiency, ensuring minimal disruption to the plant's operations while upgrading critical infrastructure.

Client:

Crown Emirates

Type of contract:

Construction

Year:

2023

Project Description:

In 2023, Tekzone successfully executed a construction project for Crown Emirates, focusing on the modernization of beverage can lines in Dubai, United Arab Emirates, which necessitated a strategically planned factory shutdown. The project involved the removal of old beverage can lines, along with their associated conveyors, equipment, and piping, requiring precise coordination to minimize downtime. Civil and electrical modifications were essential to prepare the site for the new production line's installation, which included state- of-the-art equipment and conveyors. The upgrade featured the installation of stainless steel, carbon steel, and hygienic piping systems, alongside the supply and installation of conveyors for the efficient handling of the final product. Electrical cabling works, including glanding, termination, and IR testing, were meticulously carried out, culminating in the supply and installation of electrical panels and the successful power-up of the new installation. This comprehensive modernization project underscored Tekzone's expertise as an industrial shutdown contractor, showcasing their ability to manage complex plant shutdowns and factory upgrades with efficiency and minimal operational impact.

Client:

Emirates Steel

Type of contract:

Construction

Year:

2022

Project Description:

In 2022, Tekzone demonstrated its exceptional capabilities as a plant shutdown contractor through a major construction project for Emirates Steel in Abu Dhabi. The task entailed pipe replacement works at DRP 01 during a significant plant shutdown, requiring precise coordination and execution. Over a condensed timeline of just 10 days, Tekzone managed to install 3000 inch diameter of pipe welding, leveraging a dedicated team of 350 manpower working tirelessly across day and night shifts. A notable aspect of the project was the rope access service employed for the installation of pipe structures at an impressive height of 80 meters, showcasing the team's skill in handling complex tasks under challenging conditions. Comprehensive safety arrangements were paramount, with multiple safety officers on-site to ensure the execution of works across various locations without any lost time injuries (LTI), achieving a remarkable record of zero LTI. This project underscores Tekzone's expertise and reliability as an industrial shutdown contractor, capable of managing intricate factory shutdowns and ensuring operational efficiency and safety.

Client:

Emirates Steel

Type of contract:

Construction

Year:

2022

Project Description:

In 2022, Tekzone expertly managed a critical construction project for Emirates Steel in Abu Dhabi, focusing on the major plant shutdown for the replacement of a top gas recuperator at DRP 2, alongside essential associated structural works. This significant undertaking was characterized by the structural steel fabrication and installation, completed within an ambitious timeframe of 8 days, utilizing the skills and dedication of 200 workers operating in both day and night shifts. The project required the meticulous dismantling and reinstallation of structural steel members at a challenging height of 80 meters, demonstrating Tekzone's proficiency in high-altitude construction tasks. Additionally, the supply and installation of ducting during the shutdown period were crucial components of this project. Tekzone's role as a plant shutdown contractor was highlighted by their ability to coordinate complex operations efficiently, ensuring minimal downtime and maintaining safety standards, thereby reinforcing their reputation as a leading industrial shutdown contractor capable of executing high-stakes projects with precision and care.

Client:

Emirates Global Aluminium

Type of contract:

Construction

Year:

2022

Project Description:

Client : Emirates Steel
In 2022, Tekzone took on a pivotal role as an industrial shutdown contractor for Emirates Steel in Abu Dhabi, orchestrating a plant shutdown focused on the installation of a super structure for silos and shuttle conveyor structure for IOP day bins across phase 1 & phase 2. This extensive project involved the supply and installation of super structure steel members to support the structure, alongside structural steel fabrication and installation. The ambitious scope of work was successfully completed within 8 days, utilizing a dedicated team of 100 personnel working around the clock in both day and night shifts. This endeavor not only showcased Tekzone's capability to manage and execute complex projects within stringent timelines but also their expertise in ensuring operational continuity and safety during critical plant shutdowns, reinforcing their status as a leading plant shutdown contractor.

Contact Us

TEKZONE
PO BOX 121403
RAS AL KHOR IND AREA 2,DUBAI
UNITED ARAB EMIRATES.

+971 4 333 68 44 / +971 55 990 5397

enquiry@tekzoneme.com

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